Well Kill Summary - Relief Well Kill

Kill fluid

Several different kill fluids can be used in the kill process. Water, brine or drilling mud can be used for dynamically killing a blowout from this well. For the simulations presented, mud at 1.8 sg (15ppg), 2.16 sg (18ppg), and seawater have been used as kill fluid.

Higher mud weights may be advantageous (as can be seen for case 1), but can lead to fracturing at the kill intersection point with subsequent high losses. High mud weights may be used in the initial phase of a kill operation if necessary, switching to a lighter mud when the inflow from the reservoir has stopped.

Water is often used initially to check the communication with the blowout well, although pump rates, pressures and power requirements for full dynamic water kills may be impractical for the actual kill operations.

Blowout and kill simulation results are summarised in table 5-4. An example of the full dynamic results are shown in Appendix B of this report.

Table -1: Kill summary Scenario 1 and 2

Scenario

No

Kill

Kill

5" dp in relief well

3.5" dp in relief well

Required

No.

Relief

fluid

rate

Pressure

Power

Pressure

Power

Volume

wells

ppg

bpm

bar

hhp

bar

hhp

bbls

1A

1

8.6

275

-

-

2000

190 000

11 000

1A

2

8.6

140

-

-

690

34 000

11 000

1A

1

15

130

1620

75 000

610

28 000

5 800

1A

2

15

65

335

7 700

100

1800

5 800

1A

1

18

90

750

24 000

160

5200

5 400

1B

1

8.6

435

-

-

-

-

17 400

1B

1

15

170

2800

170 000

1100

67000

7 650

1B

2

15

85

640

19 400

200

6100

7 650

1B

1

18

125

1650

75 000

540

24 000

5 625

1B

2

18

65

270

6300

<100

<1000

5 625

2A

1

8.6

90

850

27 000

550

17 600

1 200

2A

1

15

50

350

6 000

90

1600

1 000

2A

1

18

40

<100

<1000

<50

<500

800

2B

1

8.6

220

-

-

1350

105 000

5 500

2B

2

8.6

110

-

-

520

20 000

5 500

2B

1

15

110

1100

44 000

410

15900

3 300

2B

2

15

55

210

4100

<100

<1000

3 300

2B

1

18

85

640

19 400

115

3500

3 000

2B

2

18

45

110

1700

<50

<500

3 000

In addition to the above volume required to stop the inflow, the volume of the blowout well and the relief well must be calculated when planning the kill operation. Usually 2-3 hole volumes of the blowout wells is required to circulate out all of the gas from the blowout well and establish a safe hydrostatic wellbore condition.

Table -2: Volumes in well and relief wells, Scenario 1 and 2.

Scenario

5" dp in relief well

3.5" dp in relief well

Blowout

Additional

No.

Volume in wellWell

Volume in wellWell

Well

Volume#

bbls

bbls

bbls

5" / 3½"

1A

750

940

1970

4690 / 4880

1B

750

940

2370

5490 / 5680

2A

810

1025

840

2490 / 2705

2B

750

940

1275

3300 / 3490

#) 2 hole volumes of blowout well assumed used.

After stopping the inflow from the reservoir, the sections below the kill point and the upper part of the well must be circulated and/or bull-headed free of gas. Once the outflow stops, cement can be pumped to block the well from restarting.

Both simulations and experience show that this normally takes 2-3 hole volumes after inflow stops in order to prevent the blowout from restarting during the cement operation

Losses to the formation during the kill operation are expected to be low, since direct intersection is assumed. The possibility of high losses increases when the kill mud weight utilized is well above the pore pressure gradient.

Number of relief wells

As indicated in the the tables, some of the scenarios are very difficult to kill due to the required kill rate. As a general rule of thumb, a kill rate which exceeds 100bpm will, in most cases, be impractical and two relief well s become mandatory.

Even though one relief well is sufficient in some cases, two relief wells may be started to increase the rate of success of such a complicated project.

If serious pollution or other environmental damage is being caused by the blowout, then two relief wells should be considered regardless of the intervention plans.

Further analysis of actual production rates, reservoir characteristics and risk assessment at the time of the blowout will provide more data to assist with the determination of drilling more than one relief well.